Diesel Fuel Nozzles - Extrude Hone Powerflow

More Power - Increase Fuel Flow
Dramatic improvements to your engine’s performance can be achieved by increasing the hole size and polishing the internal passage ways of diesel fuel injector nozzles.

Extrude Hone’s MicroFlow™ processing can increase diesel fuel flow by up to 60% and more. Increased fuel flow (volume) to the combustion chamber will increase horsepower and torque. MicroFlow processing also provides a more consistent and uniform fuel spray distribution for a cleaner, more efficient burning engine.

Polished Surfaces
The photomicrograph on the left shows a standard EDM finish nozzle. The photo on the right shows the same nozzle hole after Extrude Hone MicroFlow AFM processing. Note the smooth radius and even surface finish.

Improved efficiency and fuel economy with MicroFlow™ processing
Nozzle spray orifices are processed to reduce flow variability from nozzle to nozzle and to precisely target a specific flow rate. The result, lower emissions and better fuel economy.

Performance Example:

Cummins 5.9 ('05-'06)
45% Increased Flow Rate = 60-80 Horsepower Gain†

Just ask Jeff Garmon the current holder of the record for modified diesel powered pickup's!

Send Us Your Nozzle Tips for Processing**
Extrude Hone offers diesel owners four options based on the amount of fuel flow increase you need:

Nozzle Flow Increase	Power	Efficiency
30% 31%-45% 46%-60% +60%

For more information on MicroFlow processing click here

Extrude Hone recommends an experienced and certified diesel technician install all MicroFlow processed nozzles and a complete engine tune-up be performed following installation of processed components.

More Power - Increase Air Flow

Another method of increasing diesel engine power is the use of Extrude Hone’s Abrasive Flow Machining (AFM) process to smooth and increase the size of internal passageways of intake and exhaust manifolds, and exhaust header systems.

The Abrasive Flow Machining process creates obstruction free passage ways that allow air, fuel, and gasses to pass more quickly through the engine components to maximize flow velocity. The result is an engine that produces a faster, cleaner burn and more power output. The process routinely delivers increases that can exceed 30 percent on aluminum intake manifolds and 25 percent on cylinder heads not to mention a cleaner burning, more fuel-efficient engine.

The combination of Extrude Hone AFM processing of diesel injector nozzles, intake & exhaust manifolds and heads provides a significant opportunity to increase engine output at minimal cost.

Diesel Support & Sales Questions

Notice: Extrude Hone MicroFlow and PowerFlow processing will modify components from their original factory specifications and as a result may void original factory warranties.

Send 'Your Part' right away
Check out processing prices»

*Fuel efficiency will vary according to driving conditions
and may drop off on flow rates above 45%

** Note: Nozzle pins are matched to each nozzle and must be included
with your nozzle shipment to Extrude Hone.

† Actual horsepower gains may vary.